Product Description:
Carbide roughing end mills are specialized cutters designed to
quickly remove material. They are made from solid carbide, a hard
and durable material which can withstand high cutting speeds and
temperatures. In order to increase tool life, some end mills have a
specialized coating applied to the cutting edges, such as TiAlN and
TiCN.
The geometry of a carbide roughing end mill is optimized for
aggressive material removal. They usually have a coarse pitch,
large helix angle, and multiple flutes. The additional flutes
increase the tool's cutting edge density, enabling it to remove
material more rapidly. By minimizing chip clogging and reducing
cutting forces, carbide roughing end mills can achieve a high metal
removal rate and dramatically reduce machining time.
Applications:
Key Considerations for Carbide Roughing End Mills
When selecting a carbide roughing end mill for die and mold making
applications, there are several important factors to consider. Here
are some key considerations:
Material Compatibility
Die and mold making often involves working with a wide range of
materials, including steels, aluminum, copper alloys, and various
exotic materials. It's crucial to choose a carbide roughing end
mill that is specifically designed for machining the materials
commonly used in your die and mold making processes. Consider the
tool's coating, geometry, and cutting parameters to ensure optimal
performance and tool life for the materials you work with.
Tool Coating
The choice of tool coating can significantly impact the performance
and tool life of a carbide roughing end mill. Different coatings,
such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness,
heat resistance, and lubricity. Select a coating that is suitable
for the materials being machined, as well as the cutting conditions
and desired surface finish.
Geometry and Flute Count
The geometry and flute count of the carbide roughing end mill play
a crucial role in efficient material removal and chip evacuation.
Consider factors such as helix angle, rake angle, flute count, and
chip breaker design. Optimal geometry and flute count will depend
on the materials being machined, the machine's capabilities, and
the desired balance between material removal rate and surface
finish.
Rigidity and Stability
Die and mold making often involves machining complex and intricate
shapes with tight tolerances. It's essential to select a carbide
roughing end mill that offers rigidity and stability during
machining operations. Look for tools with a solid and robust design
that can withstand the cutting forces and vibrations encountered
during roughing operations.
Cutting Parameters
Consider the recommended cutting parameters provided by the tool
manufacturer. These parameters include spindle speed, feed rate,
and depth of cut. Following the recommended cutting parameters will
help achieve optimal tool life, surface finish, and material
removal rates.
Tool Life and Cost
Balancing tool life and cost is crucial in die and mold making, as
these are often high-precision and high-value components. Evaluate
the expected tool life of different carbide roughing end mills and
consider the overall cost-effectiveness. While longer tool life is
desirable, it's essential to find a balance between tool
performance, cost, and the specific requirements of your die and
mold making processes.
Consult with Tooling Experts
It's highly recommended to consult with tooling experts, such as
tool manufacturers or experienced machinists, who have expertise in
die and mold making. They can provide valuable insights and
recommendations based on their knowledge of specific tool designs,
coatings, and materials.
Customization:
Supal Roughing End Mill
Brand Name: Supal
Model Number: Roughing End Mill
Place of Origin: Changzhou, Jiangsu, China
Certification: ISO9001
Minimum Order Quantity: 5PCS
Price: To be negotiated
Packaging Details: 1PC/TUBE
Delivery Time: 7-15DAYS
Payment Terms: T/T
Supply Ability: 1000000000PCS/MONTH
Cutting Edge Angle: 45°
Cutting Diameter: 12mm
Product Name: Roughing End Mill
Coating: TiAlN
Material: Carbide
Features:
- Precision Cutting Tools
- Custom Tooling End Mills
- Custom Tooling End Mills Manufacturer
Support and Services:
Roughing End Mill provides technical support and service to ensure
that customers get the best performance out of their products. Our
experienced technical staff is available to assist with product
selection, application support, and troubleshooting. We also offer
repair and maintenance services to keep customers running smoothly.
Finally, we have a full line of spare parts and consumables
available to keep your Roughing End Mill in top condition.
Packing and Shipping:
Roughing End Mill Packaging and Shipping:
The Roughing End Mill is packaged in a cardboard box with two
layers of bubble wrap for extra protection. Markings on the box
will include shipping details, a barcode, and a description of the
product. The box will then be sealed and a shipping label will be
attached. The package will be shipped via air freight or ground
shipping depending on the customer’s preference.
FAQ:
- Q. What is the brand name of Roughing End Mill? A. The brand name of Roughing End Mill is Supal.
- Q. What is the model number of Roughing End Mill? A. The model number of Roughing End Mill is Roughing End Mill.
- Q. Where is the place of origin of Roughing End Mill? A. The place of origin of Roughing End Mill is
Changzhou,Jiangsu,China.
- Q. What is the certification of Roughing End Mill? A. The certification of Roughing End Mill is ISO9001.
- Q. What is the minimum order quantity of Roughing End Mill? A. The minimum order quantity of Roughing End Mill is 5PCS.
