Product Description:
Solid carbide reamers offer several advantages over other types of
reamers, such as high-speed steel (HSS) reamers. These advantages
include: hardness and wear resistance, precision and accuracy,
rigidity and stability, versatility, and chip evacuation.
Solid carbide reamers are extremely hard and can withstand high
cutting speeds and temperatures without losing their cutting edge.
This results in longer tool life and consistent performance. They
are also manufactured with tight tolerances, ensuring precise hole
dimensions and surface finishes. The solid carbide construction
provides excellent rigidity and stability during cutting
operations, allowing for improved hole straightness and roundness.
Some reamers are also designed with special flute geometries and
chip breakers to improve chip evacuation.
Solid carbide reamers are suitable for a wide range of materials,
including steels, stainless steels, cast iron, non-ferrous metals,
and composites. They can be used for both roughing and finishing
operations. Although they are generally more expensive than HSS
reamers, their long tool life and superior performance make them a
cost-effective choice for high-precision machining operations.
When using solid carbide reamers, it is essential to follow proper
cutting parameters, such as cutting speeds and feeds, to maximize
tool life and achieve optimal results.
Features:
Solid Carbide Reamers in Various Industries
Solid carbide reamers are commonly used in various machining
applications where precision, accuracy, and durability are crucial.
These reamers are employed in many industries, each with unique
requirements, for optimal results.
In the aerospace industry, solid carbide reamers are used for
machining critical components such as engine parts, landing gear,
and airframe structures. The high accuracy and tight tolerances
required in aerospace applications can be achieved with these
reamers.
The automotive industry benefits from solid carbide reamers when
machining engine blocks, cylinder heads, connecting rods, and other
components. These reamers are responsible for achieving precise
dimensions and smooth surface finishes, thus ensuring optimal
performance and longevity of automotive parts.
Solid carbide reamers also find application in the medical field
for producing orthopedic implants, surgical instruments, and other
medical devices. Accurate holes with excellent surface quality can
be created thanks to these reamers, which is critical for medical
applications.
In the oil and gas sector, solid carbide reamers are used for
machining components used in drilling equipment, valves, pumps, and
other critical parts. This helps provide the necessary precision
and durability to withstand the demanding conditions of the
industry.
The mold and die industry relies on solid carbide reamers for
machining intricate cavities and holes in molds, dies, and tooling.
With the help of these reamers, precise dimensions and surface
finishes can be achieved for mold and die applications.
Solid carbide reamers are also used in general machining operations
across various industries, including metalworking, fabrication, and
precision engineering. They perform superbly when enlarging and
finishing holes in a wide range of materials, ensuring accuracy and
quality in the final product.
Technical Parameters:
| Product Property | Parameter |
|---|
| Flute Type | Straight |
| Suitable for | Copper, Cast Iron, Carbon Steel, Mould Steel Etc. |
| Coating | Customized Coating |
| Cutting Diameter | 4-20mm |
| Grade | HRC45/55/60/65 |
| Cutting Length | 20-60mm |
| Flute Length | 20-60mm |
| Shank Type | Straight |
| Point Angle | 15 |
| Helix Angle | 35,38,40,45 |
Applications:
Solid carbide reamers are designed and manufactured to deliver
exceptional precision and accuracy in machining operations. Their
tight tolerances are often in the range of a few microns to
submicron levels, ensuring consistency and reliability in the
resulting holes. Furthermore, they are available in the wide range
of sizes with precise diameter increments for achieving the desired
fit and size control.
In terms of geometry, solid carbide reamers are designed to produce
round and straight holes, and they are also effective in
controlling hole geometry such as taper and concentricity. The
rigid construction of carbide reamers helps maintain cutting edges
in the correct position and enhances the quality of the machined
parts. Additionally, they offer excellent repeatability in terms of
size and dimensional accuracy.
It is also important to note that achieving optimal precision and
accuracy also depends on cutting parameters, machine rigidity, and
workpiece materials. Thus, maintaining the recommended cutting
conditions and utilizing coolant or lubrication can further enhance
the precision and accuracy of the reaming process.
Customization:
Custom Solid Carbide Reamers
Brand Name: Supal
Model Number: Reamer
Place of Origin: Changzhou, Jiangsu, China
Minimum Order Quantity: 5PCS
Price: To be negotiated
Delivery Time: 7-15Days
Payment Terms: T/T, PAYPAL, ALIPAY
Supply Ability: 100000000000PCS
Cutting Length: 20-60mm
Cutting Diameter: 4-20mm
Flute Length: 20-60mm
Number of Flutes: 4/6/8
Cutting Direction: Right Hand
We provide custom HSS reamers, carbide chamber reamers, and carbide
reamers to meet your unique needs.
Support and Services:
Technical Support and Service for Solid Carbide Reamers
We provide technical support and service for Solid Carbide Reamers
to ensure that our customers are using the product correctly and
effectively. Our team of experienced technical engineers will
provide advice and guidance when needed to help you get the best
results from your Solid Carbide Reamers. We also provide regular
maintenance and inspection services to keep your reamers in good
working order.
We understand that when it comes to precision tools, such as Solid
Carbide Reamers, it is important to have reliable technical support
and service. We have a knowledgeable team of specialists who can
answer any questions you may have regarding the use and maintenance
of your reamers. Our team is always available to provide advice and
guidance when needed.
We strive to provide excellent customer service and technical
support. Our team is always available to answer any questions or
concerns you may have and provide assistance when needed. We are
committed to providing technical support and service for Solid
Carbide Reamers that is reliable and helpful.
Packing and Shipping:
Solid carbide reamers are shipped in packages that are made of hard
cardboard, foam, and plastic. The packages are designed to protect
the reamers from scratches, dust, vibration, and other damage
during transit. All packages are clearly labeled with the product
name and destination address. The packages are sealed with a
tamper-proof seal to ensure the safety and integrity of the
contents.
The packages are shipped via ground, air, and sea freight,
depending on the destination. All shipments are tracked and insured
to ensure they reach their destination safely.
